18 Nov

Custom Built Fireplace

DIY fireplace

Welcome back! Where were we? Oh yeah, I had just debugged a secondhand fireplace my girlfriend, Bridgette, wanted refreshed to accent her living room. She scored a sweet deal on what she thought was a faux fireplace. Turns out, it was a very real fireplace that someone had removed from their home. While it was without the gas component fittings, it came complete with frame, mantle, shelf and firebox.

And I ruined it on the way from her house to mine.

See?

broken brick fireplace {read Part 1 of this Fireplace Renovation}

Once I felt safe to move the pieces into the garage, it got a bath of TSP and hot water and then a coat of primer. While most of the time I’m a huge fan of using mineral paint, I had to be sure that if this were ever used as a functional fireplace again, the paint and sealant could take the heat. I also wanted to make sure that any residue from the previous owner’s ‘pets’ didn’t make its way through the finish so back to traditional measures I went.

primed fireplace surround

It took forever to cover that dark wood with white latex paint but I knew it would be worth the work. While the paint dried I took to sanding the mantle shelf. I was hoping that the deep, dark grain rings would disappear so I could lay an even coat of honey oak stain down to match her existing wood floor. It didn’t take too long to realize I was working with some temperamental veneer and those rings weren’t going anywhere.

tiger grain wood

Bridgette and I agreed that orange, Tony the Tiger stripes weren’t the look we were going for and once again, she gave me the thumbs up to do as I pleased. I’m pretty sure at this point she was regretting putting any money into this project at all.

A long time ago, I picked up some miscellaneous pieces of beadboard on a ReStore trip.

measure beadboard

I figured I would have just enough to build the mantle and reface the surround if I didn’t screw anything up. The only dilemma I could see was hiding the lip that would protrude along the front of the fireplace surround.

Even if I flipped the boards around I’d still have to hide the indentation so that wasn’t an option. {Beadboard fits together in a tongue-and-groove fashion and when installed vertically as a wall treatment any edges are obscured with trim. Trim wouldn’t solve my problem in this application.}

I also didn’t want to rip any of the boards down and lose a consistent board width.

So, I had one option.

…bite the bullet and learn how to use my table saw. It’d been sitting in the garage since Christmas. When Sonne was here over the summer she put it to use on the floating corner shelves I designed but I was still freaking petrified of the damn thing. I should have taken her up on lessons then but chose to operate the video camera instead. Leave it to me to decide the first project I’d attempt on my own would be ripping off less than a 1/4″ from varying lengths of board. (sigh) When will I learn?

As it turned out it wasn’t as difficult as I feared. I didn’t get my hair or necklace or fingers caught in the blade as I’d imagined and the boards came out perfectly straight. With my new-found confidence, I even maneuvered some fancy cuts on the boards for the surround since they were about 2″ shy of perfection. With everything cut, I slapped on some stain and left the pieces to dry and built up additional support for the new mantle. Then I took a step back and wanted to cry.

fireplace collage

See what’s going on in that last photo? Remember how I said this was a real fireplace at one point? Well, the gap between the trim surround and the rest of the base is where the hearth would typically lay. Only, there was no hearth with this fireplace because while I was attempting to make it appear ‘built-in’, it wasn’t. I didn’t think Bridgette would want to install brick over her wood floor and that gap was hideous. It was time to get creative.

Actually, it was time to go to bed. At 3:00 am I was beyond exhausted. This quick painting project had turned into a nightmare and I was *this* close to waving the white flag. But I had one more trick up my sleeve.

With a flashlight in hand, I stuck my head under the front of the firebox to see what my options were. From that vantage point I saw that the only thing standing between me and project completion was a 1″ lip of metal. And that lip was only on three sides. So, I hopped up, moved the surround away from the box and flipped that baby over. SCORE!

rebuild a fireplace

Since Bridgette wasn’t planning to connect a gas line the location of the hose hole was unimportant. The box sat flush on the ground and the lip actually provided additional support for the fireplace surround. The best part was that I didn’t have to figure out a way to add another dimension to this project and could go to bed.

The following day, I marked off and cut down the sides of the frame then installed the mantle shelf, crown and trim. The firebox got a complete sanding and was sprayed with high heat primer and paint. And then it all got put back together. Rustoleum High Heat Spray

I took a victory lap around the garage before calling this project complete!

DIY fireplace painted fireplace

Here it is at Bridgette’s house. Aside from the awesome window above, you’d never know this had lived somewhere else. I’m hoping she takes my suggestion to add an electric log set with heater this winter. I think it would be gorgeous and she’d keep her family toasty warm!

Custom Rebuilt Fireplace

 

 

08 Nov

Working the Bugs Out

custom fireplace

The cool thing about starting your own business is that you never know where your next project will come from. The bad thing about starting your own business is that you never know where your next project will come from.

I’ve been fortunate. Friends have quickly taken a liking to my DIY skills and have been very supportive in filling up my ‘To Do’ list. For the most part, I’ve been able to crank out a painted table or refinished bookcase in just the way they were hoping it would turn out. So when my girlfriend from church asked if I could repaint a faux fireplace she had just scored, I was more than willing to jump in with a hearty “Yes!”

And then this happened.

broken brick fireplace

The mantle tore off as her husband and I wedged the fireplace into my SUV. In less than 3 miles across town the bricks broke free and the mortar crumbled away. The “big ugly metal box” was the only thing holding everything together and when Dave and I got it out of the car and on to the driveway it occurred to me that my friend was a tad mistaken. This wasn’t at all a fake fireplace. No, it was indeed a very real fireplace that needed a whole lot more than just a quick paint job.

So, I did what any good friend and competent DIY’er would do – I took the entire thing apart.

dismantled fireplace

And I’m glad I did because during my dissection I discovered quite a few creepy crawlies had taken up residence between the wood’s cracks and crevices. After careful scrutiny and a sense of formication, I grabbed my camera and snapped some shots of the little buggers. I did my best to keep the girly screams at bay but I swear each time I focused in, the wind picked up and brought the little bastards to life and I flailed and hopped around like a loon. Fortunately, I managed not to drop the camera and got a few shots for you to squirm at as well. {You’re welcome}

roach in wood

Ew. Ick. Yuck. Blech.

roach poop

You’ll notice quite a bit of ‘activity’ along the areas where the mantle met the fireplace base. Back when I used to schlep Tupperware we learned that the majority of bugs feast on common household glues so it made sense to me that this area would be dotted with roach poop. {It didn’t, however, make it any easier to touch.} But it wasn’t until I consulted Mr. Google that I realized there is actually a wood cockroach. Apparently, they look and behave differently than the Oriental variety but I didn’t get close enough to identify which kind was hanging out on my project piece.

debugged

No, I just quickly vacuumed that sucker down and tossed it far out in to the yard to sit…for 2 days. Hey, I grew up in the ‘hood and have had some experience with bugs; I wasn’t taking any chances. {Please notice that my garage door is securely closed.}

After a long, hot shower I gave my girlfriend a call to tell her the bad news. We agreed that the project was going to be a tad larger in scale than originally planned and she trusted that I would make the best of it. She gave me complete design libery and I took to Pinterest for inspiration. Only, I didn’t find anything. Seriously, there were no pictures or blog posts of anyone rebuilding an actual fireplace. Sure there were plenty of folks who had repainted the bricks of their fireplace or switched out mantles. I even came across a couple of innovative homeowners who installed wood surrounds and bricked their drywall to insinuate a fireplace existed where one clearly didn’t but nothing I searched resulted in a project similar to the one I’d taken on – accidentally.

And that got me all kinds of excited.

drawings

I spent the next couple days measuring and digging through my wood pile. Using a couple of the original pieces mixed with things I’d picked up but had no real idea how I’d use them, I concocted a game plan. The overall goal was to make this fireplace look like it had always been in my friend’s home.

Read Part 2: Finished Custom Fireplace

 

21 Oct

Plain Jane Gets Pretty in Pink

Wardrobe details

When I left you last I had just wrapped up the first day of work on a vintage wardrobe my mom had picked up at a local auction. The sides were badly warped and the entire lower half had water damage, mold and mildew.

See how the maple veneer buckled from sitting in water? Along the bottom front the finish had completely washed away leaving behind a green tinge of mold. Pretty huh?

Water Damaged Wood

I repaired and replaced all of the damaged wood before loading up my brush and putting on a few coats of cream mineral paint. The following morning at 7:00 am, I rolled off the couch and headed back out to the porch. In the early morning sun it was easy to see why my right arm was killing me. No, I hadn’t slept on it wrong rather I had forgotten to pack a paint roller and wound up hand brushing the side panels – twice.

Brush marks

Can’t you tell? I had a feeling it would wind up streaky once I sanded the sides down with steel wool. Since the nearest hardware store was 30 miles away, I planned to finish up the rest of the piece and stop in at the local shop the following Monday morning. Until then, I finished sanding down the rest of the piece and washed it with a stain.

Stain over Paint

Since I was going to let the kid play hooky, I enlisted him to snap a few shots of me hard at work. I also bribed my little brother to bring over his IPod dock. I couldn’t take another day of the local station full of static. It was chilly but the sunshine made working outside easier. Every time my dad popped out on to the porch for a smoke I had to resist the urge to shoo him away. My guys know that my work space is a ‘spectator free’ zone but I couldn’t tell my dad to bug off. Besides, it was fun to watch him watch me work. He never said as much but I don’t think he is a fan of painted wood. I could tell by the way he furrowed his brow when he thought I wasn’t looking.

Now, I have been revamping furniture for over a year but this was the first time either of my parents bore witness to my new line of work. What has become old hat to me seemed to have them in awe. My mom commented how cool it was that I knew what I was doing. You know, even as a 36-year-old woman it’s still great to hear your mother say she’s proud of you.

What I didn’t want to hear her say though was “…it looks cracked.” I guess my mom is as much of a fan of the distressed look as I am. But with this piece, I really wanted to pay homage to the years it spent storing unmentionables and looking back at whoever stood before her working on their face and hair preparing for each day. As I explained to my mom, had I just slapped a few coats of paint over Jane’s ‘wrinkles’ she would have looked a cakey, trashy mess.

Wardrobe details

Instead, I added dark wax to the areas that would accentuate the wardrobe’s years of experience and brightened up the drawer fronts. After rolling the darker green paint along the top and down the sides, I stenciled a cream border to add a youthful touch of whimsy.

After three long days of work Jane didn’t look so plain any more.

Painted Wardrobe

After a final coat of clear wax, my dad and I hauled her back to the bathroom against those powder pink walls where she looked like she belonged all along.

Mom's Linen Closet

12 Oct

The Customer (and Mama) Is Always Right

I’m hanging out on my folk’s couch after a 12-hour session with my mom’s $1.00 auction score whom I have affectionately named Jane.

Oh, I’m writing this post via smartphone so cut me some slack. It’s too dark to work anymore tonight and I’m too scurvy to head up to the bar. So, instead I blog.

You’re welcome.

Anyhow, it’s been almost a year since I made the 2-hour+ trek west. When my mom finally agreed to let me paint something wooden I packed up my tools & paintbrushes and headed out.

water damage

What I didn’t know, though, was that her wardrobe had previously lived in a soggy basement. I didn’t realize this little town had such an extensive builder’s supply either. Pairing the two, I managed to replace the moldy, rotted maple sheets with new wood.

water damage

water damage

water damage

The sweet guy at FS even cut them for me. I spent the afternoon reinforcing joints, gluing down wayward veneer and prepping the existing wood for paint.

water damage

Then, I painted. For hours. I skipped lunch {and got yelled at} and was late for dinner. How do you explain to your mom that you just can’t stop mid-stroke because gas-station-made pizza arrives?

…by eating it cold & liking it apparently. You know why my kid likes to come here? “Because you’re the only one who is allowed to yell at my mom” he tells his grandmother. Nice.

So, like a good girl I’m camped out on the couch, watching the 10:00 news and waiting for morning to get back to work on Jane.

water damage

I kinda feel like I’m grounded. I’m just not sure which part is my punishment. [The finished piece can be found here.]

25 Sep

This Project’s In the Bag

Burlap Bag How To

Since they closed up shop on my local java haunt I’ve been scoping out other places in town to get my caffeine buzz. A couple of months ago I popped in to this little place a few miles away and knew it could easily become a favorite.

In fact, while Sonne was here we stopped in for brunch and they made a cameo on her ‘Do Tour footage.

I stopped in a few days ago and the owner, Jennifer, was up on a padded bench near the windows. She was talking to a lady (her mom) in a foot cast who was just about to join her on the very unstable bench. Foreseeing disaster, I hurried over to them, hopped up on the bench and said “What are we doing?!?” They laughed and said they were trying to get an idea of what it might look like to use some of their jute coffee bean bags as window dressings.

So, I safely modeled the bags while they ooh’d and ahh’d over the possibilities. One of the bags in their stash was too pretty to cut up so I told Jennifer I was going to take it and make something for her. I really didn’t give her any time to object. And this morning, sans coffee, I set to work. (Caution: Operating power tools prior to excessive doses of caffeine is dangerous and not recommended.)

I cut the bag in half (front/back) and sawed off the ends of my garage sale sign stakes (good thing the season’s over). A few rounds from the nail gun and I had a working frame.

DIY canvas frame

I cut some craft paper (also called contractor’s paper) to size and secured that to the frame for a backer and additional support. Since the bag was torn in a few spots, the brown paper helped mask those blemishes too.

Paper Backing

Then, I went to town pulling and stapling. I started at the top then the bottom finishing side to side. It’s always a good idea to pull on opposite sides as you go to get a taut fit around the frame. Don’t forget to check the underside as you work to make sure things are lining up correctly.

wrap fabric

When I was done, I trimmed off the excess fabric and flipped ‘er over. Annoyingly, the bag wasn’t stamped perfectly so I had to stifle my OCD and just roll with it. This is where being uncaffeinated worked in my favor. My give-a-damn wasn’t primed yet.

DIY Coffee Bean Bag Frame

Because Jennifer is a responsible restaurant owner, she was worried about the bags ‘shedding’. So, I took one final sweep of the vacuum over the front and back and then sealed it with clear spray enamel. That hardened up the fabric and kept the loose threads in place. To finish it off, I added two eye screws and tied some twine between them for hanging. Then I hopped in the car to deliver the piece.

She was so pleased with how it turned out that I got a super-sized iced vanilla latte out of the deal. Hey, that works for me! Now, next time you pop in to the Daily Dose you’ll see my bean bag on the wall.